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​The inside track

1/10/2020

6 Comments

 
PictureA 1957 Holden FE on 24 per cent Test Hill at the Holden Proving Ground the year it opened. Photo with acknowledgement to Harold Ingamells and the Holden Retirees Club
By Hugh Videion
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I’D BEEN an engineer at Holden for 24 years when I was appointed manager of the Proving Ground at Lang Lang. It proved to be one of the best jobs I ever had in my 43-year career with Holden!
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Every new Holden since the 48/215 model was subjected to a rigorous and extensive testing program before its release to the public. In the early 1950s, General Motors - Holden recognised that using public roads to test vehicles under controlled conditions was unsustainable in the long term, and that a purpose built test facility was essential for the development of its future models.

The Holden Proving Ground at Lang Lang was the brainchild of the experimental test engineer Charles A. Paterson, known as ‘CAP’ or ‘Charlie’ to those who knew him well. In 1946, as one of a small group of Holden engineers who were assigned to the original Holden 48/215 project within General Motors Corporation in the USA, his  role was to supervise the durability test program on the first two prototypes at the GM Proving Ground in Milford, Michigan.

His experience there produced a long-term vision to create a dedicated Holden proving ground, based on the features of the Milford PG but one that replicated Australian driving road conditions which were much more severe than those in the USA or Europe. He convinced Holden management that this was less expensive and much safer than using public roads in Australia or transporting future model prototypes to the USA for durability testing. He was far-thinking and more to the point – he was right.

CAP was my first boss at Holden. He’d hired me in 1954 when I applied for a job at Holden. I learned much from him in my early career and over time he became a great mentor and a very good friend. 

Holden’s 877 hectare Proving Ground facility commenced operation in 1957 with the first Holden under test being prototypes of the new 1958 FC model. It was widely accepted that Australia had some of the toughest driving conditions in the world and the roads constructed on the Holden Proving Ground were designed to replicate the worst of them – but under controlled and repeatable conditions.

By 1978, test vehicles on the Proving Ground had accumulated nearly 45 million kilometres in 8-hour shifts, 3 shifts/day over 6-days/week of continual accelerated testing. This was equivalent to about 180 million kilometres of normal driving on Australian roads. On average, a typical durability test car covered 40,000 kilometres in 13 weeks, the equivalent of about 160,000 kilometres on normal roads.

My first experience with the Proving Ground occurred not long after Holden purchased the property in 1956. As a young engineer-in-training in the experimental engineering section, I spent a very pleasant although strenuous week-end with a small group of other young engineers surveying the south boundary to determine the fence-line for what eventually became a section of a 3-metre high cyclone wire security fence 18 kilometres in length around the entire perimeter of the property.

We also surveyed the line of a hill close to the south boundary line. It featured a measured slope of 1:17 which later became one of the sections of the durability test route – the 5.8% hill approximately 800 metres in length over which the test cars accelerated at full throttle as part of their durability schedule. Much of this area was dense bush and fairly hard going on steep gradients in which we saw numerous grey kangaroos, wallabies and prolific bird-life – mostly parrots, honey eaters and kookaburras and others that I was unable to identify at the time. Soon after, I bought a book on Australian birds so I could.

In the summer of 1957, while some of the first roads at the proving ground were being laid out and graded, I was one of about 100 Holden employees from Fishermans Bend who volunteered for a ‘kangaroo drive’ in an attempt to drive as many of the resident kangaroos and wallabies from the property as we could before construction of the security fence was completed. We saw dozens  of them that day including a large number hopping back the other way because there were too few ‘beaters’ and too many ‘roos’!

Years later, as proving ground manager, I would at times accompany one of the security guards in a four-wheel drive vehicle during one of their surveillance patrols as they drove around the entire perimeter inside the fence. Their job was to check the fence daily once per shift for any sign of intruders or injured wildlife caught up in the fence.

Because of its remoteness, the proving ground had always been the target of photographers – mostly employed by the car magazines, who attempted to photograph Holden prototypes undergoing testing and so obtain ‘scoops’ before the car was released to the public. This became somewhat of a game – sometimes the photographer got his ‘scoop’, at other times they were apprehended and the film in the camera ‘accidentally’ ruined by exposure to light. By this stage, it was very evident that the people who worked at the proving ground had learned to co-exist with photographers!
Picture
Holden 1980 WB Statesman Caprice on test at the Proving Ground
The first Holden Commodore - the VB model, was released to the public in October 1978. The Commodore represented a major change in design direction by Holden brought on by the international fuel crisis in 1973-74 when the world price of oil almost doubled. GMH’s response was to design and develop a smaller, lighter and more fuel-efficient car compared with the larger and heavier existing Holden range. The VB Commodore was based on a German Opel V-car body with Holden manufactured engine and drivetrain components and locally designed suspension and steering systems developed for Australian conditions. Durability testing of VB prototypes was carried out over a two-year period in 1976-78 at the Proving Ground, including mandatory Australian Design Rules (ADR) crash barrier, exhaust emissions, noise and brake performance tests, as well as ride and handling development, all of  which the car passed with flying colours.

The year 1979 provided me an experience at the Proving Ground I shall always fondly remember. This was the year in which legendary Australian racing driver Peter Brock, together with co-driver Matt Philip and navigator Noel Richards, drove 20,000 kilometres in two weeks, sometimes for up to two days at a stretch on some of the most inhospitable Australian roads, taking first place in the Repco Round Australia Reliability Trial that started and finished in Melbourne. Second and third placed cars were also Commodores - all prepared by the Holden Dealer Team, which gave Commodores a 1-2-3 finish in that most gruelling trial.

A day after the event, Holden Corporate Affairs were approached by television Channel 9, who were interested in filming the winning car driven by Peter Brock on typical Australian outback roads for viewing on the next evening’s news telecast. A television crew had followed the trial cars from start to finish but their film (35mm) was still being processed for showing as a documentary later that year. Channel 9 sought assistance from Corporate Affairs who called me to suggest that the proving ground may provide just the road conditions that replicated what the trial cars had experienced. There was one caveat – the TV crew wanted footage taken from inside the car, with Peter Brock driving at speed! The Director of Engineering had given his blessing so it was game on.

The next day, Peter Brock and the crew arrived and so did his winning Commodore – in the same condition in which it had finished the trial. The car was refuelled, the Channel 9 photographer fitted a video camera mounted on a frame bolted to the outside of the left-hand front door, and sat in the front passenger seat with his remote control. Peter Brock in his racing gear climbed into the driver’s seat and I settled into the rear seat of the car. We buckled up our safety harnesses, put on our driving helmets and away we went.
Picture
Peter Brock's winning 1979 Repco Round Australia Rally Holden VB Commodore
I’d previously surveyed most of the 18 kilometres of unsealed durability test roads on the Proving Ground and had picked out a particular winding section that featured deep, sandy wheel ruts and considerable bulldust, as CH9 advised me that they wanted to photograph the car’s wheels churning up the sand and creating clouds of dust to simulate typical outback driving conditions. 

It turned out to be an exciting ride. Peter Brock was in great form, throwing the car around corners at speeds I would never had attempted, sliding through the tight corners and creating lots of dust. He was in his element, while the photographer and I just hung on. The fun came to an abrupt halt when we heard a sharp crack and the TV camera just disappeared off its mounting!

For a split second Peter had forgotten there was a camera fitted to the outside of the car and had driven just a fraction too close to one of the white posts that marked the edge of the road. These 1.5 metre high posts featured red reflectors for night driving and were placed at intervals on both sides of the track. They were never designed to be hit by a TV camera at over 100km/h. After a loud ‘oops!’ and apologies from Peter, the three of us walked back down the road and eventually found the mangled remains of the camera.

Fortunately, the photographer had brought a spare camera with him so the whole exercise was repeated – this time without a hitch. I don’t know how the photographer ever explained to his boss how he came to destroy the $9000 camera but the footage he recorded on the second camera was terrific!  

As a matter of interest, the winning Commodore is now held in the National Motor Racing Museum at Mount Panorama in Bathurst as part of a unique Peter Brock display.   

It is now over 40 years since I moved on from my job at the Proving Ground, and 23 years since I retired from Holden, but I still remember with fondness the 130 wonderful people who worked there at that time – engineers, technicians, mechanics, administrative assistants, test drivers (including a married couple), grader operators, stores people, the canteen staff – a highly skilled team dedicated to the Proving Ground and proud of the end product they helped create. I thoroughly enjoyed my two years at Lang Lang and the good fellowship of the wonderful people who worked there at the time.

I am immensely relieved that the Holden Proving Ground (in my view, the jewel in the crown of the Holden Lion in Australia, and regarded by many as one of the best vehicle test centres in the world), will continue to be operated as an on-going automotive test facility by its new owners VinFast.
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Additionally, I understand the sale document lists VinFast’s obligations at Lang Lang to include the maintenance and protection of the local environment, vegetation and natural landscapes, and the support of community land-care activities. A big tick to Holden, VinFast and the local community of Bass Coast Shire.
Picture
Landcare has worked with GM Holden to maintain the bushland inside the proving ground.
6 Comments
ian Samuel
2/10/2020 06:01:43 pm

Thank you Hugh for providing us with a great review of the Holden Proving grounds history and some of the memorable highlights of this iconic facility.
The Australian automotive industry are proud of their achievements which depended on testing vehicles in the harsh Australian conditions that were duplicated at the Proving Ground.
Congratulations to Vinfast, a developing Vietnamese automotive company, has acknowledged the automotive engineering expertise developed by Australia's automotive industry and has committed to preserve remnant bush and continue to use the Proving Ground for vehicle testing

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Hugh Videion
3/10/2020 10:28:48 am

Thanks Ian,
The history of the Holden Proving Ground has been written and applauded by many - let's look forward to its future as an example of what private industry and an engaged community can accomplish working together.

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Sue Purnell (Paterson)
8/5/2021 10:58:42 am

Hi Hugh,

A great article and thank you for acknowledging the foresight and the expertise that my dad brought to the project. I remember his tales of sending his calculations, done on a slide rule, to America for checking on their computer! I also have slides and some film of the Proving Ground in the early days. I was so pleased that the site was bought with the aim on continuing it's use as a testing ground.

Reply
Hugh Videion
8/5/2021 05:42:35 pm

Hello Sue,
It's a wonderful surprise to hear from you, and I do hope you and your family are safe and well - and successfully got through the past 16 months or so with the dreaded COVID19 virus hovering around us.
I was privileged to have worked at Holden under your father, he taught me a lot about motor cars and life in general. I still remember him with fond regard.
If you are inclined to release them , the Holden archives (largely managed by members of the Retirees Club) would be most interested in preserving CAP's slides and film of the Proving Ground. It's up to you as you may wish to keep them in the family.
Like you, I was most relieved and pleased that the PG will continue to be used as an automotive test facility by Vinfast as well as a sanctuary for wildlife and the local flora. My best regards ... Hugh

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Richard Kemp
2/7/2021 07:56:32 pm

My story of involvement with the Lang Lang Proving Ground was quite early and long.
My father Maurice Kemp got the job of Chief Security Officer at the Proving Ground as a promotion from Fisherman’s Bend plant and in early 1957 I went with him in his friends car and did a tour of what had been started of the test track. I was about twelve at the time.
The Circular Track had not been built except for the concrete under pass and it stood like a monolith in a lake of water. We could not see much of the area as the little Hillman could not handle the mud.
In September 1957 we moved from Hurstbridge to a 21-acre bush block at The Gurdies and dad started work at the PG under as I remember for Charlie Paterson. My dad always spoke highly of Charlie and had great respect for him. He was an impressive man and was very tall and a man that did not take rubbish and commanded respect from everybody.
My brother Maurice worked on the construction of the Circular Track for a while driving Euclid earthmoving equipment.
I started work at the PG in 1964 hired by Ron Burton who was responsible for the overall PG operation and working under the PG supervisor Jack Joyce as a technical report writer.
My first tour around the PG was in a EH Holden station wagon.
Ron was a great man and easy talk to and would always have a chat with me when he visited the PG.
He would visit in a variety of new and exciting vehicle and say to me why don’t you take it for a ride. Well, what could a twenty-year-old do when you are offered an Oldsmobile Tornado, a Fleetwood Cadillac, a Stingray or an experimental HR Holden 186 with 4 on the floor.
Jack was an interesting man of great driving skills and automotive knowledge, he had driven in the Redex rallies with Gelignite Jack Murray. I learnt a great deal from Jack about the writing precise and detailed reports as he signed off on them and he was meticulous about them.
A lot of the original test drivers transferred to the PG from Fisherman’s Bends original group that had been testing on unsealed roads through Hurstbridge and around King Lake. We often wondered why six car would pass our small farm at Hurstbridge late at night in a hell of a hurry.
The PG was like working in a well-maintained park with a lot of wildlife. Lots of kangaroos, wallabies, koalas, tiger snakes, black snakes, copperhead snakes, wombats and echidnas. All of these did not make a good mix with high-speed testing. A lot of these animals were saved however by good driving skills.
I loved working at the PG. It was five km from home and the overtime was good and the job always interests as you got to see future models and Research and Development cars like the Hurricane.
As time went on, I was promoted to a position in charge of the day shift with a staff of twenty-six people comprised of mechanics and test drives this include the first female driver.
We had some very impressive functions over the year. Overseas heads of GM, heads of state from different countries, dealership releases and dealer principal demonstrations.
On one occasion we dropped a Falcon 500ft from a helicopter into a clearing that had been set with mortar loaded with explosives and concrete dust. This was very impressive to show the dealer what we need to do to the opposition. It looked like been it a war zone and actually rattled the windows In my house 5km away.
One day when Peter Brock came to do some photography and footage at the end of the Repco Rally, I was challenged by him to race around the truck road to see if my Torana with a V8 could beat his XU1. Peter was a friend and an old school mate from Hurstbridge. We were all set up when somebody in charge [H.V] put a stop to it. I said to Brockie that save you an embarrassment.
I got to drive the first Holden and the millionth Holden in my time there along with the two-door fiber glass GTR sports car with a XU1 motor that was never released.

This was a greatest collection of pristine Holdens ever.



The Hurricane and GTR were the most outstanding looking cars made but not produced by GMH.

My children went to a function at the PG and loved it. I was there for the 25th anniversary and was privileged after I left GMH to be invited to the 50th anniversary.
I left the PG in 1982 to take up a position with Nissan Motor Manufactures running Nissans test facility at the Anglesea Proving Ground owned by International Trucks.[ Now owned by L. Fox] I spent the next 10 years there on a 2500-acre property. This was also a beautiful setting in the Otways. So, I have had a great life in a great work situation.
I feel so proud and privileged to have worked at the Lang Lang Proving Ground for 18 years and to have worked with some of the most interesting characters you could ever meet and to have worked alongside of some of the most talented engineers in the industry. Men that had worked in the war effort with Spitfires, had worked with Barnes

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Richard Kemp
3/7/2021 08:43:02 am

It looks like my photos and the end of my story have not been printed. I will try again.
I feel so proud and privileged to have worked at the Lang Lang Proving Ground for 18 years and to have worked with some of the most interesting characters you could ever meet and to have worked alongside of some of the most talented engineers in the industry. Men that had worked in the war effort with Spitfires, had worked with Barnes Wallis, Rolls Royce and many other projects.
Sadly, this era is over but the memories remain of a great time when Holden was king.
I am so glad that a car company has moved into the PG and we will not see it chopped up into real estate with Kingswood Court, Torana Terrace or Belmont Boulevard or sand miners ripping it apart. It is great to see that this magnificent facility is not wasted and the land and bush is preserved.
The PG is a huge part of something must greater and that is an area of natural bush that is a corridor from Nyora almost to Bass that is being eroded by sand mining. This corridor is unique and needs to be protected at all costs.
Sorry about the photos.

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